We previously supplied solar beacons. These are beacons with a rechargeable battery topped up via a solar cell.
Solar beacon’s weren’t popular and all the models we supplied are no longer manufactured. Some specialist solar beacon companies, whose models we didn’t supply, have also stopped selling beacons. So what happened?
Solar beacons seemed attractive in that they offered the prospect of not needing to change batteries. They weren’t that much more expensive so price wasn’t the reason for poor takeup. Instead, we believe these were the reasons:
Solar beacons were always the dumbest of beacons. The features in advanced beacons, such as sensors and advanced settings, never made their way to solar beacons. If you needed these features then the solar beacon wasn’t suitable.
While you didn’t need to change the battery because it was flat, the rechargeable battery still had an inherent lifetime of about 10 years. Given that some beacons’ batteries can last up to 5 years, the solar advantage wasn’t that great. Replacement batteries also cost considerably more than non-rechargeable.
Solar beacons with glass solar cells were much more fragile causing them to be more likely to be damaged in transit and use. The solar cell also needed to be kept clean which was a problem in some situations.
The rechargeable batteries in beacons tended to be LIR2032. Lithium rechargeable batteries suffer from non-use and once flat cannot be used. Beacons in storage required their batteries to be replaced.
In summary, solar beacons have too many problems that, on balance, outweighed what was a less than expected increase in battery life. For next generation self-powered beacons look to Wiliot who power beacons via energy harvesting. Instead of batteries, they use supercapacitors but even these have limited life.
Wiliot have announced their initial set of partners. Wiliot is a new Bluetooth beacon that looks like a wafer thin NFC sticker but actually uses (wireless) energy harvesting with a very low power System on a Chip (SoC). This brings down the size and cost to allow integration into manufactured goods.
The initial partners are symbiotic in that they will help provide for initial rollout. They include Avery Dennison for tag production, SATO for tag printing, Evrythng for a cloud backend, Aruba for integration into WiFi and Fanstel and Estimote for gateways.
Some of the latest innovations in beacons are related to how they are powered. When beacons can be self-powered it greatly reduces maintenance, improves convenience and removes wastage (of batteries).
As we have previously mentioned, Wiliot is pioneering the use of Radio Frequency (RF) energy harvesting. There’s a very recent Wiliot article Nano-Watt Computing that explains how Wiliot are harvesting RF energy in such as way as to charge a capacitor that, periodically charged, can be used to power a beacon.
Microbial fuel cells (MFCs) generate electricity directly from organic matter contained in aquatic sediment, soil, and domestic wastewater. The research describes UPEM, the first harvester that takes real-time measurements of temperature and humidity, CO2 sensing and provides iBeacon and LoRa transmission using a single MFC.
The AS_NRF51 Flex-BLE (pdf) is an ultra-thin version of Nordic’s nRF51822 SoC wafer-level CSP (WL-CSP), employing American Semiconductor’s ‘FleX™ Semiconductor-on-Polymer™’ (FleX SoP) process to reduce package size to approximately 35µm—roughly half the thickness of a human hair.
The largest component of beacons and Bluetooth sensors is usually the battery rather than the SoC. However, the Flex-BLE version will be especially suited to energy harvested and solar solutions where it will be possible to create very thin beacons that can be invisibly manufactured into products or their packaging.
We mentioned Wiliot last March and since then their R&D team has created early engineering samples that prove it’s possible to create a battery-less Bluetooth LE beacon harvesting energy from radio frequencies (RF).
The Wiliot device looks more like a RFID tag than a traditional beacon in that it’s supplied as a very thin PVC inlay sheet containing the chip and wire antenna together. The thin form factor, no battery and the relatively low cost will allow it to be manufactured into or stuck onto clothing and packaging that will provide for many new usecases.
Producing such a device isn’t easy as it can’t use existing System On a Chip (SoC) devices as produced by Nordic, Dialog and Texas Instruments (TI) because they are too large and use too much power. Wiliot has had to create their own SoC from the ground up, including software tools to develop and program the devices. We have been told it will be a year before Wilot has all the components in place for commercial rollout. Meanwhile, selected organisations can join the Early Advantage Program (EAP). There’s a new a product overview (PDF below) that explains the EAP and the main usecases, connected packaging, connected apparel, logistics and asset tracking:
Wiliot already have Early Advantage Program (EAP) agreements in place with over a dozen brands including top fashion brands, a telco, appliance companies, a furniture brand and packaging companies.