Category: Gateways

Bluetooth Beacons in Factories, IoT and Industry 4.0

McKinsey has a useful chart where they assess the potential impact of the IoT by segment:

It can be seen that ‘Factory’ has the greatest potential. This links with ‘Industry 4.0‘, the current trend for more automation and data exchange in manufacturing with the aim of significantly improving efficiency. But what does this mean in practice and what are challenges? Can these be solved with Bluetooth beacons?

We have learnt that while just about every industry client has different needs, all solutions involve context and location. Context is sensing, while location is where the sensing occurs.

Requirements we have experienced range from being able to pick up documents for particular machinery through to actual sensing such as detecting vibration is within (safety) bounds for ‘aggressive’ equipment. We have also seen the requirement for matching workers with workstations and jobs as well as the tracking of workers, tools, pallets, parts and fabrications. There’s also the need for real-time overviews for short term safety and efficiency management, the same longer term data also being used for process improvement and planning.

So why beacons?

  1. Low power. Sensors need to have a long life because replacing them or their batteries requires human effort and they are sometimes placed in normally inaccessible and dangerous areas. Beacons are ideal for this because some have up to 5+ years battery life and others can be permanently powered.
  2. Sensing. Various off the shelf sensor beacons are available. Custom variants are possible to sense industry specific metrics.
  3. Connectivity. Several gateways are available to connect to WiFi. Alternatively, it’s possible to use smartphones or small single board computers as gateways. There’s a trend for ‘Fog’ or ‘Edge’ gateways that only send pertinent data on to the cloud and can provide direct alerts quicker than being dependent on the latency of the cloud.
  4. Cloud management. Software such as our BeaconRTLS platform allows for the management and visualisation of sensors.
  5. Security. Beacon devices are password protected and the gateway to cloud communication is protected using standard Internet protocols.
  6. IoT needs to be made easy. This is BeaconZone’s role. As we mentioned, with the IoT every client has different needs. We bring together ready-made hardware and software components so that they can be dovetailed to create solutions.

Read about using Beacons in Industry and the 4th Industrial Revolution (4IR)

Read about BluetoothLocationEngine™

Happy Bubbles for Home Automation

If you are interested in using beacons in home automation, it’s worth looking at Happy Bubbles. It’s hardware and a server that allows you to automate things happening in response to beacons being detected.

The concept is very similar to using a gateway with our generic beacons. In fact, the Happy Bubble ethos is similar to our own:

“Happy Bubbles is a different kind of IoT company. The happiest bubbles are the ones you create for yourself, not ones that others force you into. We believe that the products you purchase are your own and should be accountable to you, not the company that made them. … They are designed to run on your own network and not rely on other people’s ‘cloud’ services unless you want them to. Know exactly what you’re getting and what it’s doing on your network.”

Google’s Proximity Beacon API

Most beacon platforms are fairly limited in that they are designed around retail marketing scenarios. If you are creating a non-retail marketing solution you might want to look into Google’s little publicised Proximity Beacon API. It allows you to register beacons and have arbitrary data, called attachments, associated with them. What’s more, it supports the registration of iBeacon as well as Eddystone beacons and you can use it free of charge.

The usual usecase is setup via Google’s console followed by update from apps detecting beacons. Android and iOS example are available.

It’s not always apps that are used to detect beacons. For example, you might have a single board computer such as the Raspberry Pi or Bluetooth-WiFi gateway detecting beacons and a web front end managing and monitoring the beacons. Google also provides example scripts that show how other entities can be used to register, list and filter beacons. Alternatively, other entities might even call these scripts.

The storing of arbitrary data allows the proximity Beacon API to be used for scenarios beyond retail marketing such as sensing with sensor beacons and real time locating (RTLS).

System-based Beacon Detection

The majority of beacon-based solutions are app-based and trigger information to be displayed to the user in response to being near specific beacons. If you read many platform provider sites you might think that’s all beacons can do. However, beacons are a technology and not solution. Beacons provide for many types of solution.

Another type of solution is the accounting for things (with beacons attached) within a larger system. Examples include class registration, stock checking, asset tracking, security and lone worker positioning. In these cases the thing that detects beacons can be can be an app or hardware.

The app can be relatively simple and scan for particular beacons and save information to a file and/or send them on to server. We recently implemented such a system for Malvern Instruments, with custom pre-configured beacons, that also allows search for particular ‘lost’ beacons:

malvernsolution

In the cases where the beacon detection doesn’t or shouldn’t move around, it’s possible to use gateways to forward on detected beacon data to a server.

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IGS01 Wifi Beacon Gateway

Several of our clients are using this type of architecture to provide for automatic human registration/rollcall type solutions.

We believe even greater opportunities exist for IoT scenarios where sensor data in beacon advertising can be automatically forwarded on to servers.

Wireless iBeacon Receiver in Stock

We now have the AprilBrother Wireless iBeacon Receiver in stock.

wirelessibeaconreceiver_smaller

The Wireless iBeacon Receiver receives (any manufacturer) beacon advertising broadcasts and sends them on via MQTT via your WiFi access point. It can scan for multiple beacons at the same time and provides updates up to 1 per second.

This device can be used to monitor the health of beacons or in other usecases whether beacons have come into range or out of range.  It can also be used with sensor beacons in IoT-type scenarios.